Engineered Solutions
Thermo-Pack™
Engineered for your facility, not pulled from a catalog.
Most steam-to-hot-water systems make you design around them. This one is built around you.
Thermo-Pack is a compact, skid mounted shell and coil heat exchanger in 316L stainless steel — sized to your space, piped to your spec, with the controls you actually want. Same hot water. Less steam.
- Built to your facility: orientation, sizing, and controls to spec
- 10–15% energy savings vs. standard shell & tube
- A partner that picks up the phone with real, human support
- Low maintenance 316L SS heat exchanger, 5-year warranty
ENGINEER SHORTCUTS
What's in the Skid
A complete steam-to-hot-water system, on one skid.
Most heat exchangers make you design around them. This one is designed around you.
Thermo-Pack™ takes steam and makes hot water, for domestic use or for heating, in a single skid-mounted package. We build it to fit the room you have: the right size, the connections where you need them, and the controls your team wants to run.
It shows up pre-piped, pre-wired, and ready to start-up.
- 316L stainless shell & coil heat exchanger. Fully welded, no tube sheet, no bundle to pull.
- NEMA 4 control panel. BACnet, Modbus, or LON integration.
- V-ball steam control valve. 300:1 turndown, up to 300 PSIG (often eliminates the PRV).
- Inlet wye-strainer, recirculating pump, base plates & supports.
- Pressure/temperature relief valve and steam safety shut-off.
- PID temperature control. Accurate to ±4°F.
Built for Your Facility
We can customize just about anything to fit your heating needs. Tell us about your steam load, footprint and challenges and we will configure the rest around it.
- Pressure-motive or pump traps
- Air and dirt separators
- Electric or pneumatic control valves
- Bio-Kill UV for Legionella defense
- Mixing valves
- Outlet orientations
- Equipment elevations
- Connection points and footprint
- Skid layout for the access you have
Why Thermo-Pack
Engineered to do
More with Less.
Thermo-Pack is built for your mechanical room, not pulled off a shelf. Every unit is customized to fit the space, install cleanly, cut maintenance hours, and help you hit sustainability targets without redesigning the whole system. Same hot water, less steam, less maintenace.
Built to Fit
Engineered to Spec
Custom-engineered around your facility’s footprint, piping layout, steam conditions, and operational requirements to simplify installation and fit the way your system actually runs.
Up to 15%
Energy Savings
Save 10–15% more energy compared to traditional shell & tube heat exchangers thanks to advanced sub-cooling that eliminates flash steam and maximizes energy utilization.
316L SS
Reduce Maintenace
Fully welded 316L stainless steel construction resists corrosion, scaling, and condensate-related wear that shorten the life of traditional shell & tube equipment.
SubCooling
Recover More Heat
Lower condensate temperatures help improve steam efficiency while reducing stress on downstream condensate and boiler system components.
Energy Savings & ROI
See the steam you'd stop wasting.
Traditional units vent flash steam. Thermo-Pack subcools the condensate and recovers the BTUs. How much you save depends on your system, but the comparison is consistent.
| Metric | Thermo-Pack™ | Shell & Tube |
|---|---|---|
| Avg. condensate temperature | ||
| Steam consumption | ||
| Sub-cooling energy recovery | ||
| 4-week savings | Baseline | |
| Efficiency increase | Baseline |
Common Questions
What facility teams and engineers ask first.
Explore common inquiries about the installation, maintenance, and compatibility of our Thermo-Pack heat exchangers.
What makes the Thermo-Pack efficient?
The Thermo-Pack’s cross-counterflow design and ability to extract maximum energy from every pound of steam contribute to its energy efficiency. It lowers condensate temperatures and reduces flash steam, saving energy and extending equipment life.
How do you clean a Thermo-Pack Skid?
Maintenance is simple! The Thermo-Pack is constructed with 316L stainless steel, which resists corrosion. It’s equipped with 3/4-inch threaded ports on the water side, ensuring easy access for cleaning. Regular cleaning keeps operations smooth with minimal downtime.
What is the Maximum GPM the Thermo-Pack can handle?
Is the Thermo-Pack condensate controlled?
No, the Thermo-Pack uses steam-side controls. It includes a V-ball control valve with a 300:1 turn-down ratio, offering precise temperature control and eliminating the need for condensate-side controls. This design results in improved accuracy and energy savings.
What is the lead time?
Thermo-Pack lead times vary based on system size, controls package, and project requirements. Most standard systems are typically delivered within 8–12 weeks after submittal approval. Expedited options may be available for select configurations. Contact our team with your project details for the most accurate lead time estimate.
How does Thermo-Pack's shell-and-coil design save energy and reduce maintenance?
Thermo-Pack lead times vary based on system size, controls package, and project requirements. Most standard systems are typically delivered within 8–12 weeks after submittal approval. Expedited options may be available for select configurations. Contact our team with your project details for the most accurate lead time estimate.
What warranty is included?
The Thermo-Pack steam heat exchanger skids includes a 5-year heat exchanger warranty and up to 18-months on all other skid componets.
What support is offered for setup?
Our team provides comprehensive support during the factory startup process to ensure your facility's heat exchanger is installed and operating efficiently. Our experts will be on-site to guide the process and address any technical concerns.
How much does the Thermo-Pack cost?
The cost of a Thermo-Pack depends on options, size, and configuration. For personalized quote on your project, contact our sales team at sales@cooneytechnologies.com or call (610) 783-1136 for a free quote.
Let’s Get Your Project Started
Whether you have a question, want to set up a lunch and learn, or you're ready to request a quote — our team is here to help.